Product Description
YKK series 6KV (seat number 355-800), YKK series 10KV (seat number 450-800) high-voltage three-phase induction motor insulation grade F, rated frequency 50Hz, S1 continuous working system, protection grade IP44 or IP54, cooling mode IC611, top with air-to-air cooler, installation form IMB3 (horizontal with foot), seat number 630 and with bottom foot. The upper 2-pole motor and YVPKK variable frequency motor cooler with fan are cooled by IC646.
YKK series squirrel cage high-voltage three-phase asynchronous motor (frame size 355-1000) is a motor product developed on the basis of years of manufacturing squirrel-cage motor technology, combined with long-term stable production of high-voltage three-phase asynchronous motor design and manufacturing experience.
YKK high-pressure squirrel cage motor adopts new technology, new materials, new technology, exquisite material selection, excellent manufacturing, beautiful appearance, high efficiency, energy saving, low noise, small vibration, light weight, reliable performance, convenient installation and maintenance.
YKK high-voltage asynchronous motors comply with IEC international standards, and the mechanical dimensions and tolerances of various components comply with the corresponding Chinese and international standards. The protection level of this series of motors is IP54, IP55, etc. The cooling methods are IC611, IC616, etc. The installation method is IMB3, and the corresponding protection type, cooling method and installation method can also be made according to user requirements. This series of motors can also be made into wet tropical, dry tropical, outdoor and outdoor anti-corrosive and outdoor wet tropical.
YKK series squirrel cage high voltage motors can be used to drive various general machinery, such as compressors, pumps, crushers, cutting machine tools, transportation machinery and other mechanical equipment, in mining, machinery industry, petrochemical industry, power plants and other industrial and mining enterprises. Used as the prime mover.
YKK squirrel cage motor adopts the international popular box structure. The frame and end cover are welded with steel plate. The weight is light and the rigidity is good. The top cover or cooler can be removed to observe or contact the inside of the motor, which is convenient for installation and maintenance. The junction box is a sealed structure, generally mounted on the right side of the motor (as viewed from the shaft extension end). It can also be mounted on the left side according to the user’s needs. The inlet hole of the box faces downward, and there are separate grounding terminals inside and outside the box.
YKK squirrel cage high-voltage motor stator adopts 3 external pressure structure: hoisting, sliding in and pressing. The stator winding adopts F-class insulating material, adopts VPI vacuum pressure dipping technology, adopts magnetic slot wedge, and has reliable fixing and binding at the end. Measures, excellent insulation performance, high mechanical strength, strong moisture resistance, making the motor run safely and reliably.
The rotor of the motor adopts the squirrel cage structure, which is balanced by high-precision verification. The motor runs smoothly and the vibration is small. The motor is provided with a cylindrical shaft extension. It can also be made into a double shaft extension according to the user’s needs. According to the motor power and speed, the bearing adopts 2 types of rolling bearing and sliding bearing. The rolling bearing is provided with non-stop injection and oil discharge device. Under the condition of continuous running of the motor, grease can be added regularly to maintain and maintain the motor. The sliding bearing is an end cap type spherical plain bearing, which adopts pressure oil lubrication or oil ring self-lubricating compound lubrication method, and measures for preventing shaft current generation are adopted at the same time. The motor adds a temperature measuring device to the bearings and windings to monitor the temperature rise during motor operation.
ZheJiang Welwoo Power Co., Ltd. was founded in April 2006.It has 216 staffs.The main production are low high voltage motors, new energy electric car using motors and controlled systems,and steel gear reduction motors.Its a company of research,manufacture,sales,service,international trade.
FAQ:
Q: Do you offer OEM service?
A: Yes.
Q: What is your payment term?
A: 30% T/T in advance, 70% before delivery. Or irrevocable L/C.
Q: What is your lead time?
A: About 30 days after receiving deposit or original L/C.
Q:How long is your goods warranty?
A:12months quality guarantee.If the motor is damaged or can not work normaily due to the manufacture defects,our company will repair and replace the spare parts or complete motors by free of charge.
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.